How Laser Cutting Applied in Sheet Metal Processing

Laser cutting is a process that cuts metal using a laser beam. It can be achieved by placing the metal sheet on a Readable Drawer Laser Printer or Rotary Laser Cutting Machine. A layer of material (typically steel) is engraved, etched, or punched into the metal sheet so that it can be cut later on. Once the material has been engraved/etched/punched into the metal, it’s called an etch channel and is capable of holding smaller-sized components. How does It work? In various industrial processes where precision parts are required, it’s necessary to have precise cuts with minimal waste and dimensional accuracy.

Safety and environmental benefits of rotary laser cutting

The most important safety issues that need to be kept in mind are the safety of the operator and the laser. Laser cutting is a relatively safer process when compared with metal cutting using a torch because the laser beam is invisible and does not produce sparks or generate heat. It is, however, important to follow all the safety guidelines and procedures for laser cutting to keep the operator and machine safe. Laser cutting is also very effective in cutting metals like stainless steel, aluminum, titanium, and Inconel. It is ideal for cutting materials with high melting points like these metals. Because these metals have a high melting point, they pose a great challenge for cutters using torches. However, laser cutting is a very effective way of cutting these metals.

Cost per part with rotary laser cutting

Laser cutting is a highly automated and computerized method of cutting metal parts. This results in cost savings over manual cutting methods like stamping or die casting. In laser cutting, the material is engraved, etched, or punched into a sheet of metal. Then the sheet is placed on a laser scanner which directs the beam to the desired part of the sheet. The beam is reflected from the sheet and the data is sent to the laser control system which controls the laser and keeps it directed on the part. The laser cuts the sheet into small parts. Once the laser is turned off, the sheet is rotated under the beam and another sheet is placed on it and a laser scan is performed, cutting the new sheet into parts.

Reduced scrap with rotary laser cutting

Metal scraps during manual metal cutting are a common problem. These scraps are dangerous to handle, have to be disposed of properly, and generate pollution. Laser cutting eliminates scrap and is safe to handle. This also reduces the carbon footprint and emissions of manufacturing industries. Laser cutting also eliminates the need for rolling mills because the sheet is cut into parts on the machine. This eliminates the need for cranes, which also reduces the footprint of the manufacturing plant.

Increased production rate with rotary laser cutting

With rotary laser cutting, the material is engraved, etched, or punched into a sheet of metal. The sheet is then placed on a laser scanner which directs the beam to the desired part of the sheet. The beam is reflected from the sheet and the data is sent to the laser control system which controls the laser and keeps it directed on the part. The laser cuts the sheet into small parts. Once the laser is turned off, the sheet is rotated under the beam and another sheet is placed on it and a laser scan is performed, cutting the new sheet into parts. This continues as long as the computer senses movement on the sheet. This is how the production rate increases as many sheets can be cut simultaneously with the same machine.

Conclusion

Laser cutting has become a common and effective method for cutting materials. This process is ideal for cutting high-strength steel, titanium, and stainless steel. It is also effective for cutting non-ferrous metals. With rotary laser cutting, the material is engraved, etched, or punched into a sheet of metal. The sheet is then placed on a laser scanner which directs the beam to the desired part of the sheet. The beam is reflected from the sheet and the data is sent to the laser control system which controls the laser and keeps it directed on the part. The laser cuts the sheet into small parts.

Leave a Reply

Your email address will not be published. Required fields are marked *